Training Syllabus:

GAS COMPRESSOR :

OPERATION, MAINTENANCE & TROUBLESHOOTING

 

TRAINING OBJECTIVE :

After completion of the course, the participants should be able to describe and demonstrate thoroughly of gas-compressors. Identify component by names, operation, maintenance and inspection. Describe the proper care, removal alignment and installation of gas-compressors and their accessories.

 

WHO SHOULD ATTEND THIS TRAINING ? :

Gas-compressor operator, supervisor, and to whom may concern in gas-compressor operation and maintenance.

 

TRAINING MATERIAL OUTLINE :

1.    Fundamental of fluid mechanics and thermodynamic

a.   Properties of fluids

b.   Measurement unit

c.    Basic of fluids dynamic

d.   Energy losses in pipe installation

e.    The gas Laws

f.     Specific Heat

g.   Compression process

  Isothermal

  Adiabatic

  Polytrophic

h.    Compression Work

i.      Multistage compression

2.    Pressure loss at gas pipe installation

a.   Definition and accuracy

b.   Factors to estimate friction loss

c.    Pressure gradient in pipe

  General equation of various gas

  Natural gas piping equation

  Vacuum piping equation

d.   Fitting pressure loss

e.    Flexible pipe pressure loss

3.    Fundamental theory of compressor

a.   Compressor development history

b.   Compressor classification

c.    Compressor work cycle

  Theoretic cycle

  Semi theoretic cycle

  Actual cycle

d.   Centrifugal compressor

e.    Head, losses and efficiency

f.     Characteristic at each speed

g.   Compressor installation

4.    Dynamic Compressor

a.           Performance & condition definition

b.           Type of centrifugal compressor

  High casing

  Horizontal split casing

  Vertical split casing

c.            Package assembly

d.           Multi casing unit

e.            Centrifugal compressor application

f.             Characteristic of centrifugal compressor

g.           General detail of centrifugal compressor

  Impeller

  Diaphragm

  Inter stage packing

  Rotor assembly

  Casing

  Journal and thrust bearing

  Shaft seals

  Seal and lubrication system

  Gas cooling

h.            Pressure ratio and centrifugal characteristic curve

i.              Control of capacity

  Load curve

  Control method

  Surge control

  Parallel operation

  Unloading start

j.              Inner gear air centrifugal compressor

  Modulation pressure control

  Dual step capacity control

  Auto dual control

k.            Axial flow compressor

5.    Positive Compressor

a.           Application of theory

  Reciprocating compressor

  Clearance control

  Clearance control and variable compression ratio

  Effect of heat specific ratio to horse power

  Peak horse power and break horse power

  Effect of compressibility

  Effect of altitude

b.           Reciprocating compressor

  Definition

  Characteristic

  Classification

  Cylinder

  Valve

  Cylinder cooling

  Non-cooled cylinder

  Air cooling cylinder

  Capacity control

  Manual control

  Main automatic control

  Load depletion to start

  Types of control

  Constant speed control

  Suction side throttling

  Variable speed control

6.    Installation, operation and maintenance

a.   Installation

  Placement

  Suction condition

  Foundation

  Piping

  Electric cabling

b.   Field testing

  Commissioning

  Running test

c.    Operation

  Responsibility

  Recording

  Cleaning

  Lubrication

  Safety

  Initial start

  Capacity control

  Spare parts

  Trouble shooting

d.   Inspection and maintenance

  Preventive maintenance

  Predictive maintenance

 

INSTRUCTOR : Ir. I Nengah Diasta, M.Eng. and Team

 

VENUE : Kagum Group Hotel Bandung (Golden Flower, Banana Inn, Serela, Gino Feruci), Amaroossa Hotel, Noor Hotel, Grand Setiabudi Hotel, dll

 

TRAINING DURATION : 4 days

 

TRAINING TIME :

1. 15 Jan 2018-18 Jan 2018

2. 12 Feb 2018-15 Feb 2018

3. 19 Mar 2018-22 Mar 2018

4. 16 Apr 2018-19 Apr 2018

5. 07 May 2018-10 May 2018

6. 04 Jun 2018-07 Jun 2018

7. 16 Jul 2018-19 Jul 2018

8. 13 Aug 2018-16 Aug 2018

9. 17 Sep 2018-20 Sep 2018

10. 15 Oct 2018-18 Oct 2018

11. 19 Nov 2018-22 Nov 2018

12. 17 Dec 2018-20 Dec 2018

 

 

INVESTMENT PRICE/PERSON :

         1.    Rp 8.500.000/person (full fare) or

         2.    Rp 8.250.000/person (early bird, payment 1 week before training) or

         3.    Rp 7.950.000/person (if there are 3 or more participants from the same company)

 

FACILITIES FOR PARTICIPANTS:

1.    Training Module

2.    Flash Disk contains training material

3.    Certificate

4.    Stationeries: NoteBook and Ballpoint

5.    T-Shirt

6.    Backpack

7.    Training Photo

8.    Training room with full AC facilities and multimedia

9.    Lunch and twice coffeebreak everyday of training

10. Qualified instructor

11. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)